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In painting workshops, the water curtain cabinet is the core equipment for trapping overspray. Many operators have seen this scenario: a thick layer of dense foam covers the water surface, foam carrying paint sludge spills out of the circulation tank, not only messing the floor but also causing pump cavitation as air is sucked in, leading to a sharp drop in spray performance. Worse, foam accumulates in the sludge separation zone, preventing sludge from settling, accelerating water quality deterioration, and eventually forcing frequent shutdowns for water replacement.
The root cause usually lies in two aspects: first, surfactants and resin components in the paint generate stable foam under shear; second, the circulating water lacks effective foam-breaking substances. Many defoamers on the market either lack durability – foam returns just a few hours after dosing – or cause oil spots that contaminate the paint film.
Chemi Tech’s water curtain cabinet water treatment defoamer is not a simple physical foam breaker; it works based on interface modulation. It quickly reduces liquid film elasticity, destroys the bimolecular membrane structure of foam, and causes bubbles to collapse at their early formation stage. Beyond fast defoaming, the product emphasizes sustained anti-foaming – under normal circulation conditions, a single dose can maintain a low-foam state for over 8 hours.
The specific implementation steps are divided into three phases:
1. Measure the current circulating water volume and foam condition. Select the same cabinet number, record foam layer thickness and water color.
2. Add the defoamer directly into the circulation tank or at the water curtain inlet at a ratio of 200-300 ml per cubic meter of water. Start with a dosage near the upper limit. After 1 hour, check foam subsidence; if local small bubbles persist, add another 50-100 ml.
3. Establish a dosing schedule. Check foam condition once per shift (8 hours). When the foam layer again covers more than one-third of the water surface, supplement 30-50 ml of defoamer. Also clean the sludge collection tank regularly to avoid secondary foaming caused by sludge accumulation.
Take a furniture manufacturing plant as an example. The plant operates six water curtain cabinets on a 16-hour daily painting line. Previously, they needed to completely replace the water twice a week, with each replacement requiring a 3-hour shutdown. After switching to Chemi Tech defoamer, the water replacement cycle extended to once every two weeks, saving 6 hours of downtime per week. Annual savings on labor and wastewater treatment costs exceed 8,000 RMB per cabinet. Moreover, with effective foam control, the moisture content of sludge dropped by about 20%, lowering the cost of dry sludge recovery.
If you are troubled by foam in water curtain cabinets and have tried other products with limited success, consider starting with this solution. Chemi Tech offers free samples and on-site application evaluation. Simply provide your working parameters and water sample, and we will give you a tailored dosage recommendation.
Guangzhou Chemi Tech New Material Co., Ltd.
Address : No. 3 Road, Lanshan Village, Xiancun Town, Zengcheng District, Guangzhou City
Contact : +86-19820415595(Manager Fang)
Tel : +86-13414362583(Manager Lee)
E-mail : crystal@gzchemitech.com
