Acrylic Leveling Agent Solutions: Chemi Tech Addresses Coating Surface Challenges

Poor surface leveling during coating application is a common challenge faced by many engineers. Defects such as orange peel, cratering, and pinholes not only affect aesthetics but also compromise the protective properties of the coating. Traditional methods often rely on empirical formula adjustments, resulting in unstable outcomes and consuming excessive time and resources.

Chemi Tech specializes in the development and production of acrylic leveling agents, offering systematic solutions to address market pain points. Our leveling agents reduce the surface tension of coatings, promoting uniform spreading of the liquid and eliminating surface defects caused by poor substrate wetting or compatibility issues.

The implementation process involves three key steps: First, formula diagnosis through laboratory analysis to identify the root cause of leveling issues; second, recommendation of customized leveling agent addition plans with small-scale trial validation; finally, guidance on production process adjustments to ensure batch-to-batch consistency.

An automotive parts manufacturer experienced persistent sagging and orange peel issues when coating metal components. By adopting Chemi Tech's acrylic leveling agent KMP-200 series at an addition rate of 0.3%-0.5%, they achieved a 60% improvement in coating smoothness and reduced rework rates from 15% to under 3%, saving approximately ¥200,000 annually in material costs.

Chemi Tech provides comprehensive technical support, covering everything from sample testing to production line adaptation. Our products have been validated in various resin systems, including epoxy, polyurethane, and acrylic coatings, helping customers achieve quality upgrades and cost optimization.