How to Solve Foam Problems in Industrial Cleaning? Chemi Tech High-Efficiency Defoamers Offer Professional Solutions

Excessive foam is a common and troublesome challenge in industrial cleaning processes. Persistent foam reduces the effective volume of cleaning tanks, leading to insufficient contact between the cleaning agent and the parts, which compromises cleaning effectiveness. Overflowing foam creates slippery work environments, wastes raw materials, and can interfere with subsequent steps like rinsing or spraying, directly impacting production efficiency and product quality.

Addressing this core pain point, Chemi Tech leverages its expertise in specialty chemicals to develop a range of high-efficiency industrial cleaning defoamers. Our solution is more than just an additive; it is a systematic process optimization.

First, our technical team conducts an in-depth analysis of the customer's cleaning process, including the type of cleaner (e.g., alkaline, acidic, or surfactant-based system), operating temperature, mechanical agitation intensity, and the material of the parts being cleaned. Based on these critical parameters, we recommend or customize the most compatible defoamer product. Our defoamers offer both rapid bubble-breaking and long-lasting foam suppression, feature low dosage requirements, and demonstrate good compatibility with various cleaning systems without leaving residues on cleaned surfaces.

The typical application procedure involves: 1. Initial Assessment & Selection: We perform lab matching tests based on provided process details. 2. On-site Trial: We supply samples for on-site trials to determine the optimal addition point and dosage. 3. Process Parameter Fine-tuning: We assist in optimizing cleaning process parameters based on performance. 4. Stable Supply & Follow-up: We ensure consistent product supply and conduct regular follow-ups on application results.

We served a metal component manufacturer based in Eastern China. The customer faced persistent foam issues in their alkaline degreasing line, where foam frequently overflowed, creating a poor workshop environment and causing inconsistent cleaning results that required rework for some batches. After adopting the alkali-resistant defoamer recommended by Chemi Tech, which was added at a proportion at the suggested point, foam in the cleaning tank was controlled immediately and persistently. The workshop floor became dry, the effective utilization rate of the cleaning tank increased by approximately 30%, cleaning consistency for the parts improved significantly, the rework rate decreased, and overall cleaning costs were effectively reduced.

Choosing Chemi Tech means partnering with a specialist focused on solving practical process challenges. We are committed to helping you overcome foam obstacles and achieve a more efficient, stable, and cost-effective industrial cleaning process through our professional products and technical services.