Defoamers Enhance Efficiency in Pesticide Filling Lines

High-speed filling and pipeline transfer in pesticide production generate foam, leading to dosing errors, equipment idling, and nozzle clogging. Chemi Tech’s dynamic foam suppressants tackle these challenges via:

Shear stability: Nanoparticles withstand high-pressure spraying and pumping, continuously adsorbing at bubble interfaces;

Instant rupture: Modified polyethers complete spreading-penetration-rupture cycles within 0.5 seconds.

Application Case: Filling Line Upgrade

An insecticide manufacturer experienced ±8% filling errors due to foam. After applying 0.15% Chemi Tech KM-535 defoamer:

Filling accuracy improved: Errors controlled within ±1%, reducing rework costs by ¥1.2 million annually;

Downtime reduced: Nozzle clogging frequency decreased from 3 to 0.2 times/day;

Transport stability enhanced: Simulated vibration tests showed 90% foam reduction and zero stratification.

Performance Highlights:

Low-temperature adaptability: No crystallization at -5–40°C, ensuring winter operation;

Zero residue design: Fully soluble in aqueous systems, preventing tank contamination;

Rapid dispersion: Supports inline addition without process interruptions.