In many industrial processes, the unexpected generation and persistence of foam is a common yet challenging problem. It not only reduces production efficiency and occupies effective equipment volume but can also lead to decreased product quality, raw material waste, and even equipment operation and safety issues. Conventional physical defoaming methods often address the symptoms, not the root cause, and cannot cope with continuously generated dynamic foam. This is precisely the core industry pain point that Chemi Tech, as a professional defoamer manufacturer, is committed to solving.
We deeply understand that foam challenges vary drastically across different processes and formulation systems. Generic defoamers often underperform or introduce new issues like compatibility or stability problems. Therefore, Chemi Tech's solution begins with accurate problem diagnosis. Our technical team will conduct an in-depth analysis of your specific process conditions, foaming system composition, foam generation mechanism, and desired outcomes.
Based on precise diagnosis, we provide a three-step customized solution:
Step 1: Formulation Design and Screening. We possess an extensive library of defoaming active ingredients, including silicone-based, polyether-based, mineral oil-based, and composite systems. By simulating your production environment in the lab, we rapidly screen out a foundational and efficient defoamer formulation.
Step 2: Application Performance Optimization. The preliminary formulation undergoes rigorous performance testing under simulated working conditions, evaluating key indicators such as its defoaming speed, foam inhibition persistence, system compatibility, and impact on the final product. We make targeted adjustments to the formulation to ensure its stable performance in your actual production.
Step 3: Production Adaptation and Supply. The optimized formulation enters our scaled production process. Chemi Tech boasts advanced production equipment and a strict quality control system, ensuring consistent and reliable performance for every batch. We can provide various packaging specifications and flexible supply methods according to your needs.
Case Study: A fine chemical company in East China faced a significant amount of fine, stubborn foam during the later stage of its polymer material synthesis reaction, caused by by-product gas escape. This led to low reactor filling efficiency and material loss due to foam carry-over during discharge. Attempts with several commercially available defoamers yielded unsatisfactory results. After intervention by the Chemi Tech technical team, who analyzed the reaction temperature, pH, and material system, a specialized high-temperature-resistant, strong-alkaline-tolerant block polyether modified defoamer was developed. This product demonstrated excellent instant foam-breaking and long-lasting foam inhibition capabilities even in laboratory-scale tests. After implementation in the production line, the client reported an approximate 15% increase in effective reactor utilization, a significant reduction in material loss per batch during discharge, and improved batch-to-batch product stability.
Choosing Chemi Tech means choosing a professional team dedicated to defoaming technology R&D and application, and a complete service system from problem analysis to product delivery. We are not just a supplier, but your technical partner in solving production foam problems. Contact us today to obtain a customized defoaming solution tailored to your working conditions.
Guangzhou Chemi Tech New Material Co., Ltd.
Address : No. 3 Road, Lanshan Village, Xiancun Town, Zengcheng District, Guangzhou City
Contact : +86-19820415595(Manager Fang)
Tel : +86-13414362583(Manager Lee)
E-mail : crystal@gzchemitech.com
