Microfoams in high-solid inorganic coatings (>70% solids) cause "pinholes" during spraying. A Jiangsu ceramic coating manufacturer reduced rejection rate from 15% to 0.5% using Chemi Tech KM-780 (polyether-mineral oil composite):

>95% microfoam reduction: Foam layer thickness decreased from 12mm to 0.8mm at 0.3% dosage;

Film density increased 30%, extending salt spray resistance to 1,500 hours;

Compatibility with silica/alumina sols in pH 3-12 systems.


Mechanism:

Polyether chains reduce surface tension below 24 mN/m;

Hydrophobic mineral oil ruptures bubble elasticity;

Nano-modified silica (<1 μm) pierces foam structures without causing "fisheyes".


Case:

Added 0.4% during quartz powder grinding (60% loading):

Grinding capacity increased 28%;

Zero pinholes in sprayed films;

Adhesion on galvanized steel reached Class 1 (cross-cut test).